Teardown & Repair of an Agilent E8257D 250kHz – 31.8GHz PSG Analog Signal Generator

In this episode Shahriar repairs an Agilent E8257D PSG Analog Signal Generator generously loaned by AllTest. Please visit their website for all your measurement, calibration and service needs:

sales@alltest.net
https://alltestchambers.net
https://alltest.net

The instrument does provide an RF output signal. However, there is also a large DC offset voltage present at the output RF port which changes depending the frequency band. The DC voltage is present even when the output RF signal is disabled. Furthermore, the OCXO of the instrument is defective and does not produce a 10MHz output signal.

The block diagram of the PSG is examined in details with emphasis on the final attenuator, coupler and doubler RF decks. Interestingly enough the output offset is traced all the way back to the Modulator Filter block. The teardown of the module reveals a series of PIN diode switches and after some investigation the fault is traced to a damaged PIN diode on the sub-3.2GHz path. Since the diode can’t be easily replaced, the control voltage to the diode is disabled instead which removed the DC offset problem.

The OCXO teardown reveals that during a prior repair, the oscillator module has been damages and torn off the PCB. New pins are added to the oscillator module which returns the crystal back to working condition. The performance of the PSG is verified using a spectrum analyzer and frequency counter.

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