Archive for Equipment Repair

Teardown, Repair & Upgrade of an Agilent E4405B 13.5GHz ESA-E Spectrum Analyzer

In this episode Shahriar explores the cause of failure of an Agilent E4405B ESA 13.5GHz spectrum analyzer. In a previous episode, an E4407B version of the ESA was repaired and upgraded which is helpful in debugging and analyzing this instrument. The instrument displays LO Unlock which is a familiar problem. After an overview of the system block diagram, the LO signal path is traced and analyzed for problems.

After some investigation, the problem appears to be identical to the E4407B model repaired before! The Hittite (Analog Devices) divide-by-4 static divider unit has failed and does not divide correctly at high frequencies. The component is replaced which restores the instrument’s functionality.

The LCD screen of the unit is also very dim. The CCFL tube and the inverter are replaced with an LED back light instead. The unit then produces a bright and vibrant graphs and text. The performance of the instrument is verified with a Keysight MXG signal generator.

Teardown & Repair of an Agilent E3632A DC Power Supply

In this episode Shahriar & Rosanah investigate an Agilent power supply which does not appear to power on. It can be quickly observed that the fuse has failed on the unit. Using an isolation transformer a small amount of AC voltage is applied to the unit after the fuse replacement. It is clear that a short is present somewhere in the instrument since even at 10V AC the instrument consumes more than 1A.

After separating the internal transformer from the main PCB, the high current consumption is eliminated. The short is traced to a damaged main rectifier in the instrument. A replacement rectifier is used which allows the instrument to power on.

The VFD display is however extremely dim. After a failed attempt at restoring the VFD brightness, a new display is purchased from eBay. The replacement produces a bright vibrant VFD display. The performance of the power supply is verified under load.

Teardown & Repair of a Fluke PM6685R 4.5GHz Rubidium Frequency Counter

In this episode Shahriar repair a Fluke PM6685R Rubidium Frequency Counter. The instrument shows highly unstable results and produces high-pitch noise when powered on. The high-frequency noises point to a problem with the DC-DC converter circuit in the power supply module. A close examination points to degraded capacitors. After all capacitors have been replaced, the noise issue is resolved. The instrument’s performance is then verified and calibrated against an external Rubidium reference. The agreement between the units is better than 10ppb.

Teardown & Repair of a SRS DS345 30MHz Synthesized Function Generator

In this episode Shahriar investigates a peculiar problem with a SRS DS345 function generator. The instrument does not appear to produce the correct output signal frequency. After some investigation it becomes clear that a few of the display digits are not active which hide the actual frequency settings. The problem is traced to a broken resistor on the display driver. The schematic of the instrument shows that the resistor is responsible for strobing the affected seven-segment digit. After the repair, the instrument’s performance is verified including the OCXO accuracy.

Teardown & Repair of an Agilent 53152A 46GHz Microwave Frequency Counter

In this episode Shahriar investigates a faulty Agilent 53152A 46GHz frequency counter. The instrument does not power on and shows no sign of internal voltage presence. Teardown of the instrument reveals a large PCB where all analog and digital circuity is contained. The power supply module is a module components and upon measurements shows no activity.

The power supply is a simple switching architecture with functioning input rectifier and capacitor filter. By using an oscilloscope it is clear that the power supply PWM controller attempts to start. However, the main power supply pin shows unstable voltages indicating inadequate charge retention on the rectifying capacitor. Replacing the capacitor revives the startup condition and the power supply function returns. The PWM controller and main switching transistors are also replaced with new ones. After this repair the unit powers on and passes all self-tests. The unit can successfully measure signal frequencies and power.

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